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Maintenance
You don’t need us to tell you that when assets are maintained properly throughout the course of production, this provides greater productivity, enhanced safety, improved quality, and a better working environment. Do you? If you are concerned with asset management in your industry, come and talk to us. We provide an effective, efficient route to maintenance by defining key elements, processes and areas which lead to best-in-class maintenance and reliability. Maintenance optimization is a core service we offer clients and our proactive practises can be found if you click on the Asset Care Strategy Model below. On the right, our case studies show how we have created high maintenance reliability for many organisations.
Equipment Inspection & Integrity
From design specification, through to procurement, construction, testing and modification, the technical integrity of plant and equipment is essential for efficiency, effectiveness and legal aspects. We check levels of risks including consequences of failure and set up inspection routines in your database. Maintenance optimization is a core service we offer clients and our proactive practises can be found if you click on the Asset Care Strategy Model below. On the right, our case studies show how we have created high maintenance reliability for many organisations.
Throughput Management
In the economics of business strategy a successful throughput management is essential. Overall equipment effectiveness (OEE) is an excellent way of communicating the improvement opportunities to everyone in your business, including operators, maintenance technicians, engineers and managers. Using an integrated approach, OEE creates performance value in a schedule and creates trending statistic for the total productive maintenance (TPM) process. Using OEE metrics our consultants will help you to raise your throughput. Maintenance optimization is a core service we offer clients and our proactive practises can be found if you click on the Asset Care Strategy Model below. On the right, our case studies show how we have created high maintenance reliability for many organisations.
Split of Maintenance & Projects
Inadequate organization structure and work processes stop many industries from achieving high performance.To improve the efficiency of daily maintenance and value-based improvement projects in your business, we provide strong scheduling solutions with our methodology that splits the focus between organizational maintenance and process maintenance. Maintenance optimization is a core service we offer clients and our proactive practises can be found if you click on the Asset Care Strategy Model below. On the right, our case studies show how we have created high maintenance reliability for many organisations.
Reactive to Proactive Maintenance
We promote the active conversion of maintenance work from reactive repairs to proactive prevention and prediction. This means we shift the typical behavior from firefighting loss profits to predictive problem prevention with planned and controlled, scheduled routines. Maintenance optimization is a core service we offer clients and our proactive practises can be found if you click on the Asset Care Strategy Model below. On the right, our case studies show how we have created high maintenance reliability for many organisations.
Equipment Improvement Management
The knowledge to solve chronic equipment problems and to optimize equipment costs is not always about investing in technical solutions. Knowledge can come from the people who operate the machines and changes in the way they work can make a difference in solving equipment inefficiencies. We build cross-functional teams and take tools to examine problems and build strategies for new equipment purchases. Maintenance optimization is a core service we offer clients and our proactive practises can be found if you click on the Asset Care Strategy Model below. On the right, our case studies show how we have created high maintenance reliability for many organisations.
Spare Part Management
We balance your spare part inventory between supplying the right part at the right time and reducing the working capital cost for warehousing. This covers effective warehouse strategies, optimizing stock levels, time delivery systems and integrated IT solutions. Maintenance optimization is a core service we offer clients and our proactive practises can be found if you click on the Asset Care Strategy Model below. On the right, our case studies show how we have created high maintenance reliability for many organisations.
Contractor Management
Our consultants help site maintenance organizations to improve the productivity of major contractors. We optimize forms of contracts and rebalance make or buy strategies. In some cases we design and implement an integrated workforce management program. Maintenance optimization is a core service we offer clients and our proactive practises can be found if you click on the Asset Care Strategy Model below. On the right, our case studies show how we have created high maintenance reliability for many organisations.
Asset Register, (CMMS)
Every industry should have a computerized management maintenance system (CMMS) which records technical work history to support the work order and reliability processes. We can help implement a good CMMS to drive standardization of work processes across the organization and provide a continuous improvement platform for your business. Maintenance optimization is a core service we offer clients and our proactive practises can be found if you click on the Asset Care Strategy Model below. On the right, our case studies show how we have created high maintenance reliability for many organisations.
Reliability Management
The goal of reliability management is to minimize production costs by maximizing equipment reliability. Root cause and failure modes and effect analysis (FMEA) helps to extend the life cycle of equipment but we can help set up an effective maintenance strategy. In order to prioritize improvement actions, we check your toolbox and operating costs using diagnostics such as vibration measurements, thermo graphic inspection, lube oil analysis, risk based inspection and many more methodologies pertinent to each equipment. Maintenance optimization is a core service we offer clients and our proactive practises can be found if you click on the Asset Care Strategy Model below. On the right, our case studies show how we have created high maintenance reliability for many organisations.
Key Processes
The primary objective of execution is to carry out a safe, quality job, efficiently and as scheduled. We structure the flow of the entire work order process with the objective of an efficient and effective execution. Maintenance optimization is a core service we offer clients and our proactive practises can be found if you click on the Asset Care Strategy Model below. On the right, our case studies show how we have created high maintenance reliability for many organisations.
Vision & Strategy
Each asset needs a maintenance and reliability vision and strategy that fits within site business and production demand. Our consultants provide a framework that delivers availability of the optimum life cycle cost. Maintenance optimization is a core service we offer clients and our proactive practises can be found if you click on the Asset Care Strategy Model below. On the right, our case studies show how we have created high maintenance reliability for many organisations.
Leadership & People
People skills and leadership behavior of individuals are vital to achieve and sustain a best-in-class position. Our consulting and training approach manages successfully the basic roles, training and assessment of supervisors and engineers. Maintenance optimization is a core service we offer clients and our proactive practises can be found if you click on the Asset Care Strategy Model below. On the right, our case studies show how we have created high maintenance reliability for many organisations.
Performance Management
Productivity and performance metrics establish a greater understanding of asset performance maintenance. An integrated management system, designed as a proactive set of tools and methods, supports and sustains business improvement. Maintenance optimization is a core service we offer clients and our proactive practises can be found if you click on the Asset Care Strategy Model below. On the right, our case studies show how we have created high maintenance reliability for many organisations.
HSE
Maintaining the reliability of equipment is essential to control safety, health and environmental risk. It requires personnel to adhere to structured inspections, maintenance procedures and who are able to execute the practices as defined. Maintenance optimization is a core service we offer clients and our proactive practises can be found if you click on the Asset Care Strategy Model below. On the right, our case studies show how we have created high maintenance reliability for many organisations.
Technology & Tools
Technology and methodology has a key role in transforming maintenance and reliability functions from reactive to proactive actions. Condition based monitoring, reliability centred maintenance and new technologies are key enablers to the whole maintenance model and assists in bringing cost down to a minimum. Maintenance optimization is a core service we offer clients and our proactive practises can be found if you click on the Asset Care Strategy Model below. On the right, our case studies show how we have created high maintenance reliability for many organisations. |